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PerfectaGEL®

PerfectaGEL® for original-like, cost effective gummies without the drying bottleneck

PerfectaGEL® is a potato starch-based ingredient system that helps you create cost-effective vegan gummies with the firm, elastic bite consumers expect from gelatin. Its unique quick-gelling and fast-setback properties reduce drying time from days to hours, helping to lower production costs, increase factory output and produce more in less time. PerfectaGEL® integrates as a drop-in solution with existing starch-based gummy lines and delivers consistent shelf-life stability across both small-batch and large-scale production.

Tuesday, 20 October 2026

Reduced drying time, increased output, lower energy costs

A confectionery producer reduced gummy drying time by 25% with PerfectaGEL® FS, increasing factory output and lowering energy costs, while achieving a firmer texture without changing the existing recipe.

Monday, 15 June 2026

Stable foamed candy without gelatin: PerfectaSOL® in a high-salt application

Foamed candy presents one of the most demanding conditions in confectionery processing. Liquorice is inherently high in salt, which actively disrupts the foaming and gelling behaviour of gelatin, causing instability in the final product and limiting shelf life. For producers looking to move to a plant-based formulation, the challenge is compounded: most plant-based alternatives that can foam at all perform poorly in high-salt environments.
PerfectaSOL® resolves this directly.

Less time in the dryer

Cost-effective and easy to use

Reduce costs and boost production with PerfectaGEL®:

  • Shorter drying time: reduce drying time up to 50% and save energy
  • Increase factory output: produce more gummies in a shorter time
  • Lower production cost: less energy per gummy lowers your cost per unit
  • Drop-in solution: easily integrates with existing starch-based gummy production
  • Scalable & reliable: works for both small-batch and large-scale production lines.

 

 

Two routes, one toolbox

PerfectaGEL FS versus PerfectaGEL ISET

PerfectaGEL® FS: clean label potato starch, added at around 1% on top of your existing recipe. It cuts drying time by up to 50% with no recipe change and declares simply as potato starch.
PerfectaGEL® ISET: modified potato starch, used at around 15% as the primary starch in your recipe. It brings setting and drying down from around 72 hours to around 3, for the fastest set and maximum drying capacity.

Results depend on recipe, solids, acidity and drying conditions. Our application specialists validate the right route for your line.

Beyond the starch mogul
The near-instant set of PerfectaGEL® ISET also opens up production without mogul starch, including rigid mould and pin-ejected systems. That removes starch handling, conditioning and dust from the process, and shortens the route from depositing to packing.

 

Tasty vegan treats

Vegan gummies with a gelatin bite

PerfectaGEL® lets you move to a fully vegan gummy without sacrificing the texture and taste of gelatin-based products.Higher gelling capacity, quick setting and shelf-life stability make it a practical route into plant-based confectionery, andbecause it integrates as a drop-in solution , the switch is easier than you might expect.

Different formats

Foamed and aerated formats

For marshmallows, foamed candy and aerated formats, our PerfectaSOL® range delivers the foaming and emulsifying functionality. PerfectaGEL® and PerfectaSOL® are often used together in aerated gummy and multi-layered confectionery.

Savings calculator

Region

See your savings first

More gummies.
Same factory.

Unlock extra drying capacity with the same production line. Enter your own process data and see the potential impact on capacity, energy cost and CO₂ for your gummy line.

  • Up to 50% faster drying
  • More output, same cabinet
  • Lower energy cost & CO₂
  • Drop-in, no capex
A hand holding a glass jar filled with gummies.

Would you like to change your existing recipe slightly, or start with a new recipe?

Your process

h

Typical regular potato starch: 36 to 72 h

kg

Batch or cabinet load weight

kW

Standard drying cabinet: 12 to 25 kW

€ / kWh

EU industrial average: €0.12 to €0.25 / kWh

Drying time reduction scenario

Up to 50% drying time reduction is confirmed in Avebe innovation center trials.

/wk
/yr

Used for the yearly totals only. Cabinets scale the annual figures to plant level.

Your savings

−25% drying time · new drying time 36 h

Drying cycle split between new drying time and cabinet hours freed.

One cycle · 48 h today Cabinet hours freed 12 h

Per drying cycle

Extra capacity · kg

500kg

Cabinet time freed at your current production rate

Energy saving

€36

240 kWh saved per cycle

CO₂ reduction · kg

56kg

EU grid average 0.233 kg CO₂ / kWh (Eurostat 2024)

Yearly totals · optional

Add your cycles per week and weeks per year to see the annual picture. Everything you enter stays in your browser. Nothing reaches Avebe until you email your results.

Annual estimate

250 cycles / year

Extra capacity / year

125.0t

from 500 kg per cycle

Energy saving / year

€9,000

60,000 kWh saved per year

CO₂ reduction / year

14.0t

at 0.233 kg CO₂ / kWh

Yearly energy saving by scenario

Pick a bar to switch scenario. Conservative stays the default.

How is this calculated?

Extra capacity

Energy saving

CO₂ reduction

PerfectaGEL® FS works as a 1% on-top-of addition. No recipe overhaul, no capex. Texture stays firm and clean-label, declared simply as potato starch.

Step 1

Run your numbers

Drying time, batch size, cabinet power, electricity price. Done above in seconds.

Step 2

Send them to our team

Email your calculation, or book a short call and we run it with you.

Step 3

Get your business case

Output gain, energy and cost savings and CO₂ reduction, validated for your line.

Product cost and net saving: your Avebe contact calculates the full cost-in-use picture with you in the tailored evaluation.

Send this calculation to your email

One click opens your email app with your inputs and results pre-filled, addressed to our confectionery team. You keep a copy, and our application specialists come back with a tailored evaluation for your line.

Download my business case

One page with your inputs, the per-cycle and yearly results, the scenario, the region and the assumptions behind them — ready to print or save as PDF and share internally.

Make vegan gummy production effortless

PerfectaGEL® shortens drying, releases capacity and delivers fully vegan gummies with a gelatin-like bite, on the line you already have. Talk to our experts about the right route for your production, or calculate what shorter drying is worth to you.

Make vegan gummy production effortless

More information

Frequently asked questions

Downloads

  • Ebook Shorter drying time sweeter success Download
  • Shorter drying time for great vegan gummies PerfectaGEL Download
  • Plant-based Alternative to Gelatin Perfectasol C160 Download